Drive-In Racking System: Efficient Storage Solution for Bulk Goods

The drive-in racking system is a specialized storage solution designed for warehouses dealing with goods that have limited variations but are stored in large quantities. This continuous rack eliminates the need for aisles, allowing forklifts to enter the rack aisles directly.

With its high-density arrangement and effective space utilization, this system offers significant advantages for industries such as food, especially dairy products and beverages, as well as cold storage facilities.

Design and Features:

The drive-in racking system features densely arranged racks, maximizing space utilization with nearly twice the efficiency of traditional pallet racks. To ensure optimal performance, container unitization is crucial in determining the specifications, load capacity, and stacking height of pallets. Based on these factors, the span, depth, layer spacing, and total height of the unit shelves can be determined, considering the effective height of the warehouse roof truss.

Space Utilization and Depth Control:

In order to enhance forklift access efficiency and reliability, it is recommended to control the total depth of shelves in specific areas. In the wall area, the total depth should be limited to six pallets, while in the middle area, where both sides are accessible, the total depth should not exceed 12 pallets. By adhering to these guidelines, businesses can optimize their operational workflows within the drive-in racking system and improve overall productivity.

Stability Considerations:

While the drive-in racking system offers excellent space utilization, it is important to ensure stability. The rack height should generally be limited to approximately 10 meters to maintain structural integrity. To reinforce stability, especially with larger rack specifications and types, the inclusion of a tensioning device becomes essential. It enhances the overall robustness of the rack system, providing added security and peace of mind.

Pallet Specifications and Forklift Usage:

When utilizing the drive-in racking system, certain guidelines should be followed regarding pallet size and weight. Individual pallets should not exceed a weight limit of around 1500 kg to maintain safe operations. Additionally, the pallet span should typically be no less than 1.5 meters to ensure proper load distribution. Commonly used forklift types include forward-moving battery forklifts or counterbalanced battery forklifts, which are well-suited for maneuvering within this type of storage system.

Conclusion:

The drive-in racking system offers a practical and efficient solution for businesses that handle large quantities of goods with limited variations. Its high-density design maximizes space utilization, providing an ideal storage solution for food industries like dairy products and beverages, as well as cold storage facilities. By adhering to specified guidelines for design, depth control, stability, and pallet specifications, businesses can optimize their operations within this system and improve overall warehouse efficiency.