Customized Pallet Rack Supported Mezzanine Floor
The Customized Pallet Rack Supported Mezzanine Floor is a cost-effective and space-saving solution for expanding the available vertical space in a warehouse or industrial facility. The system combines pallet racking with a mezzanine platform, allowing users to create a second level of storage or workspace without major construction.
System composition
Rack structure:
Heavy steel racks (such as selective racks, drive-through racks, etc.) are used as storage equipment and load-bearing support for the mezzanine. The rack columns and beams directly bear the mezzanine platform and the load above.
Mezzanine platform:
Usually composed of steel frames, grid plates or concrete floors, providing additional operation or storage space. The platform height can be designed according to needs (usually 2-10 meters), and the shelf storage function is still retained below.
Auxiliary facilities:
Stairs or ramps: connect the mezzanine to the ground.
Guardrails and skirting boards: ensure personnel safety.
Lighting and fire protection systems: integrated into the mezzanine design.
Key Features of a DIY Rack-Supported Mezzanine
Efficient use of space:
Vertically stacking storage and operation areas saves floor space, which is suitable for scenes where the warehouse has sufficient height but limited flat space.
Flexibility and adjustability:
Both the racks and mezzanines can be adjusted in height, layout or removed according to business needs.
The shelves under the mezzanine can still store and retrieve goods normally, and there is no functional conflict.
Cost-effectiveness:
Compared with traditional concrete mezzanines or independent steel structure mezzanines, the shelf support system is faster to install, cheaper, and does not require an additional foundation.
Load-bearing capacity:
The shelves and mezzanines are designed in collaboration to carry heavy equipment (such as forklifts) or dense goods (usually dynamic loads of 500-1000 kg/m²).
Application Scenario
Warehousing and logistics: Set up a picking area, packaging area or office area on the mezzanine, and the lower shelves store palletized goods.
Manufacturing: The mezzanine is used as a production line, equipment placement or material temporary storage area, and the lower layer stores raw materials.
Retail and cold chain: used for commodity sorting, multi-layer storage in cold storage, or as a temporary display space.
Automotive/electronics industry: Classify and store parts, and the mezzanine is used for quality inspection or assembly processes.
Summary
Customized Pallet Rack Supported Mezzanine System is an efficient solution for industrial space optimization, especially for scenarios that require both storage density and multi-functional partitions. By integrating shelves and mezzanines, companies can achieve three-dimensional operations at a lower cost and adapt to the needs of rapid business growth.
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